25 Feb 2010
It’s Blending Time
Posted by Gene under A Typical Day, Daily, From Gene's Perspective, It's a Matter of Taste, Things We've Learned
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Since we’re in the middle of blending, I thought that it would be the perfect time to fill you in on how it all happens. We start the blending process by tasting each and every batch of oil that we have. During the tasting, the oil is rated in quite a few categories, these being the most important (see below for definitions of the terms used):
- Check for defects in the oil.
- Rate the fruitiness of each oil and determine whether that fruitiness is from green fruit or ripe fruit.
- Rate the bitterness.
- Rate the pungency.
- Rate the intensity of the oil, both in flavor and aroma.
- Next, check for balance and complexity.
- Finally, we go back and try to pick out individual flavors and aromas, along with mouthfeel and persistence.
After all of the ratings are compiled in a spreadsheet, we look for the oils that really stand out with high ratings. Those oils become the base for the particular blend (Estate, Foothills Blend or end blend).
We then come up with the percentages of each oil to go into the final olive oil and do a test blend of only 5 ounces. That test blend is allowed to settle out and come together over a 24-hour period. After that time is finished, we taste the blend and rate it again, comparing these new ratings with the expected results. We’ll then tweak the blend to add a little flavor here, a little pungency there, some green fruitiness here and some bitterness there.
For the last step, we get out the pumps, pipes and blending vats. All of the oils that we want to use are then combined on a large scale and will soon be ready for bottling. All in all the blending process takes about 4 days to complete. It’s a laborious process (would you want to drink 12-16 ounces of olive oil in the morning–for 2 or 3 days in a row?!) that many other olive oil makers do not follow, but we know it helps to make an extremely reliable and consistent product.
Definitions
Negative Attributes
There are only six major defects that could be present in an olive oil. They are listed below along with a brief explanation of the term. I list the defects first because, if we find them in an oil, it is instantly disqualified from blending. There is no need to go further with that oil, except for soap or lip balm!
- Fustiness or Muddy Sediment
- Musty / Humid / Earthy
- Winey / Vinegary / Acidic / Sour
- Metallic
- Rancid
- Other
This is a defect in the handling of the olive oils after milling. This one is the producer’s fault, for sure. Oils with this defect will have a flavor that is exactly like the sediment that settles out of olive oil over time. Since we at Sylverleaf don’t filter our olive oils, we have to pay particular attention to a racking schedule (blog soon to follow on racking) to ensure that this defect doesn’t pop up. If you’ve never smelled olive meat after milling, this one is a little difficult to describe… Basically, it is caused by anaerobic fermentation and has that characteristic flavor and smell.
We don’t see this much in the US, but the oils have a certain “wet” quality. You can almost taste humidity and mold in the oil. This defect is caused by large concentrations of fungi and yeasts on the olives prior to milling. Typically, it is caused by olives sitting at the mill, waiting to be processed (for several days) in wet or humid conditions.
Just like it sounds, you’ll sense an off wine flavor, or a strong flavor of vinegar and sourness. This is caused by aerobic fermentation in the olives or poor cleaning techniques at the mill. If a racking schedule is not closely adhered to, an olive oil producer might see this defect.
You won’t taste this one very often, but it is a flavor that tastes exactly like metal. It is also due to prolonged exposure to metals (not stainless steel) in the processing or storage of the oil. If you buy oil in a tin container, you know this flavor well.
This is a perception that many people equate with olive oil. This is because we, in the USA, have been forced to purchase low quality olive oils at the supermarket. Many of these imported and heavily processed oils are thoroughly rancid. It is a flavor that we can instantly recognize. Many times, this defect manifests itself by a distinct flavor of cardboard, wax or Play Doh.
This is the most difficult to define! This can be any perception of flavor or aroma or mouthfeel that is just not right. For instance, a strong flavor of wet wood indicates that the olives were injured by frost before harvest. Another good example is the taste of rotten bacon. This flavor is caused by an infestation of the olive fruit fly (Bactrocera oleae (Diptera, Tephritidae)) in an orchard (a very common problem around the world, but easily treated with organic-approved sprays). There are quite a few of these defects that just don’t fit into any other category, so they go here.
Positive Attributes
- Fruitiness
- Bitterness
- Pungency
- Intensity
- Balance
- Complexity
- Mouthfeel
- Persistence
Fruitiness is just that, how fruity in flavor and aroma is the oil. Is that fruitiness from green fruit (think green grass, artichoke, green olive, green banana, herbs) or from ripe fruit (ripe apple, ripe banana, floral, buttery, nutty or tropical flavors). A good balance of both green and ripe fruit is what we strive for at Sylverleaf.
People usually cringe when we talk about bitterness, but it is a vital quality to an olive oil. Olives are bitter, green or ripe, they’re bitter. That bitterness is what makes olive oil so versatile and interesting. Here at Sylverleaf, we shoot for the mid to lower range of bitterness, but it’s always there.
Pungency is that biting, cough-inducing sensation at the back of your throat when you taste a very fresh olive oil. It is not a strong sensation in a Spanish style olive oil, but if you’ve ever tasted a true Italian oil, it is THE sensation. If you like Verde, then you’re a fan of pungency. The Estate will have a good bit of pungency, but the Foothills Blend won’t have much of it at all.
The intensity of the oil is a rating of both flavor and aroma. It defines just how much the flavors and smells stand out. Typically, our Verde will have high intensity ratings, the Sylverleaf Estate will have a medium intensity and the Foothills Blend will be medium to medium-low intensity.
This is an attribute that we spend quite a bit of time perfecting. Balance is a judgement of how the oil hits your senses. If an oil is very well balanced, no one flavor or smell will jump out above the rest. Everything will just meld together to give a single snapshot of that oil. If one attribute does jump out at you, like bitterness or maybe green grass smells, then that oil is not balanced (not that this is a negative, but just not as positive).
Complexity is hard to define, but easy to sense. Basically an oil is complex if one can pull out a wide range of flavors and smells when tasting the oil. In our opinion, the more complex, the better (keeping an eye on balance is the trick!).
This rating attempts to define how the oil feels in your mouth. Is is waxy in texture? Greasy? Can you feel the oil in your mouth long after you have swallowed it?
Persistence is a measure of how long the flavors and aromas stay with you after ingesting the olive oil sample. A good oil will be somewhat persistent, but not obnoxious or overwhelming.
I hope that this post helps you to understand the craft of making olive oil a little better. If you have any questions, please send them to me. I do answer all questions!
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